With the industrial applications, it is a necessity that you should have the knowledge about where the off-the-shelf sensors are limited and this understanding will matter towards how successful the application can be. For example—these stock sensors are cheaply manufactured and can be easily bought, so you may think they would be a better deal. But the problem with this is that their one-size-fits-all method will be problematic when it comes to industrial.

Ready-made sensors are designed to serve functions in multiple environments and industries. This can be quite handy, but it also reduces the ability to cater toward more specialized situations. An extreme example of this would be using a sensor that is rated for temperature control in your home to instead do similar or the same measurements for work at a manufacturing plant.

We simply cannot overemphasize the importance of custom sensors on industrial applications. A good definition of a custom sensor is “one that is tailor made and built for any particular industry or applications” Companies can improve the accuracy of their operations and save on expense when they have a sensor fitted to them in such a way that suits the conditions of their company.

Across multiple industrial settings, the inefficiency and inaccuracies which may arise from using off-the-shelf sensors is illustrated. For example, a company monitoring machinery vibrations with off-the-shelf sensors may be unreliable that can indirectly cause production downtime and maintenance costs. On the other hand, those companies that elect to invest in purpose-built specialized sensors (such as automotive-specific or energy industry hardened sensors) still have higher quality data and predictive maintenance capabilities.

There are many benefits offered through employing sensors specialized for certain industries. This frequently results in more reliable ORC systems compared to off-the-shelf sensors, meaning that they can contribute to higher efficiency and cost savings. The specialized sensors also play a key Sensors role in offering precious information which allows companies to perfect their functions and improve productivity.

Unfortunately, it is all too typical to see examples of the malfunction of industrial off-the-shelf sensors in the physical world. In an instance where an out-of-the-box sensor failed to detect that bacteria was present in hazardous amounts, a food processing facility was involved in a massive contamination debacle. These breaches would cost the company a ton of money and reputation in the industry.

In general, off-the-shelf sensors are not always the optimal solutions for industrial requirements. With sensors tailored to ideal use cases, companies can ultimately prevent inefficiencies, inaccuracy and expensive mistakes. Yousi recognizes the inherent challenges in industrial environments and provides tailored sensor products that provide dependable, accurate data for our clients. The point being, why use off-the-shelf sensors when you can have tailored solutions that fit your application to a T?